Problem Statement:

In industrial safety, managing a comprehensive and accurate Bill of Materials (BOM) is a critical challenge. The BOM serves as the foundation for designing, maintaining, and upgrading safety systems, yet inefficiencies in its management can lead to serious operational risks.

A poorly structured BOM can cause:

• Compliance Issues: Failing to meet regulatory standards such as ISO 61508.
• Component Mismatch: Using incompatible or outdated safety-critical parts.
• Supply Chain Disruptions: Difficulty in sourcing certified components in time.
• Cost Overruns: Inefficiencies in procurement leading to higher expenses.
• Maintenance Challenges: Lack of visibility into spare parts and replacements.

Without an optimized BOM, companies may struggle to maintain system reliability, increasing the likelihood of failures and regulatory penalties.